Original Innovative Tool Holders Coming From Iscar Direct The Way In Machining Capacity
Iscar's Heliturn platform features a unique, double-sided insert with 4 cutting edges for Fast Metal Removal (FMR) turning. The completely new Heliturn is a tangentially clamped insert with a distinctive helical shaped cutting edge, useful for tremendous depths of cut and greater than regular feed rate. The LNMX...-HT Heliturn insert is screw-clamped into the SLANR tool holder and supported by the TLN ..-HT carbide seat. This seat has ground surfaces on the top and bottom, to ensure perfect contact of the insert with the tool holders. The upper rake face of the insert is mounted level with the top of the tool holder to allow chips to flow across the insert, without being complicated by clamps or the tool holder body. The 4 curved helical cutting edges ensure positive radial rake angles and soft penetration into the material being cut. The reduced forces and smaller loads insure better tool lifespan, higher stability and the ability to use very enormous depths of cut and bigger feeds. The chipformer, distorts and breaks the chip into rib type curved segments which can quickly be removed from the cutting area. This insert has a frontal clearance angle of 3.7 with a 6 side clearance angle to permit machining to a 90 shoulder. Depth of cut up to .315" and facing depths to .126" at up to .047" IPR are achievable with Heliturn.
When compared to CNMG/M 16... or WNMG/M 13... insert sizes with the equivalent corner radius, much superior tool life can be foreseen when using the LNMX 1506..-HT insert. Iscar has recently added a smaller size to the Heliturn family - the LNMX 1104..R/L-HT insert and tool holder for the common application range of up to .197" depth of cut. The revolutionary insert features all of the precedence of the larger insert. This increases the economical advantage in the medium machining application compass. When compared to CNMG/M 43. 12... or WNMG/M 43. 08... insert sizes with the same corner radius, a considerably better tool life can be predicted. The inserts are available in .031, .047 and .063" tool nose radii. Heliturn inserts are presented in the most exceptional carbide grades: IC9025, IC3028 , IC428, IC907, and IC908.
The external tool holders are offered in 1, 1.25 and 1.5" shank sizes. Boring bars are attainable in 1, 1.25 1.5 and 2" bar sizes. Also available are exchangeable heads. These tool holders have Iscar's unique Hard Touch coating, which extends holder life and prevents corrosion. As a result of the location of this insert, machining next to the tailstock is plausible.
The high positive rake angle of these tools allows 10-15% less power usage than normal tool holders at the same parameters.
By utilizing Iscar's Heliturn tools, large cost savings and profitability in lathe operations is guaranteed.
A Revolutionary 80 Degree Rhombic Insert with high helical cutting edge for high metal removal rates Iscar is launching the CNMX 1207..-HTW insert family. The completely new insert has a very positive radial, helical cutting edge and a positive rake angle; a combination which substantially decreases the cutting forces. The insert's corner has a wiper arrangement which generates high surface finish even at high feed conditions, which in many occasions can eliminate a finishing cut. The corner angle is 88 degrees which provides heightened strength. The CNMX inserts were constructed for heavy machining applications. Their unusual design ensures reliable, fast metal removal when using 80 degree rhombic inserts. They can be mounted on any standard tool holder that carries typical CNMG inserts, but the seat has to be substituted with a special seat: TCH 4. Iscar's R-clamp tool holders are highly suggested for heavy machining applications.
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